|
Free Information...
Automotive repair help is here! Get free information
about automotive emissions and easy automotive diagnosis.
And more free information on other topics
can be found on the articles,
printed books,
e-books and home
pages.
- Smog Refresher Course (Exhaust
Gas Analysis Theory, Examples and Test questions; Basic Needs
of an Engine; Emission Control Devices)
- Introduction to Lab Scopes
(Introduction; Compared to a Scan Tool; Zero Point; Pattern
Recognition; More about Pattern Recognition)
- Advanced Lab Scopes
(Relative Compression; Fuel Pumps; Primary Ignition Amperage
or Current Ramping)
- Lab Scopes: Introductory &
Advanced (combination of the above two
Lab Scopes books - please see the exerpts from the
Introduction and Advanced
books)
Quickly discover what you need to know so you too can perform successful
auto repairs.
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Smog Refresher Course
On modern vehicles dealing with exhaust gas systems
is important to help a vehicle run well. Let's take a quick look
at a few things that you need to know.
- Exhaust Gas Analysis Theory
- Exhaust Gas Examples
- Exhaust Gas Test
- Exhaust Gas Test Answers and Explanations
- Basic Needs of an Engine
- Emission Control Devices
I also cover other topics like: emission control devices, scan
tool diagnosis, feedback carburetors and touch on OBDII.
Five Gas Exhaust Analysis
Theory
| Good combustion | Bad
combustion | Smog Machine Measurements
|
When we do exhaust analysis, we are being a detective. We
look at what came out of the exhaust and figure out what could have
happened before to create those emissions. What happened in the
combustion chamber, or before the combustion chamber, to create
these results?
We can use clues and patterns of exhaust readings to figure out
if we have a problem in one of the following areas:
- Air/Fuel Ratio
- Combustion
- Ignition
- Emission Control Device
Then we know where to start our diagnosis with visual and functional
tests.
Good Combustion:
Let's start by reviewing good combustion. The idea
is to properly burn up all the gasoline and not have any "leftovers".
Into the combustion chamber we put gasoline, symbolized by 'HC'
for hydrocarbons. These are combinations of hydrogen and carbon
atoms, organic matter from old dinosaurs maybe? We also add lots
of air, which contains oxygen, symbolized by 'O2'. (Oxygen atoms
feel more comfortable going around in pairs.) Normal air is about
20.7% oxygen, and if your shop smog machine doesn't show about this
when reading the air inside your shop, you could have a bad oxygen
sensor in your smog machine, or a serious problem with the air in
your shop, or the planet has a problem... Back to combustion. The
air we add to the combustion chamber is mainly nitrogen, about 78%.
(No, that's not nitrous, but related.) This doesn't burn, it just
goes along for the ride and expands with the heat, helping to push
down the piston.
Coming out of the combustion chamber we have carbon dioxide, water
and nitrogen. The carbon dioxide is symbolized CO2. (One carbon
atom combined with two oxygen atoms) It's good, in that plants like
it and it doesn't hurt us, but too much is blamed for global warming.
The water is symbolized by H2O, two hydrogen atoms combined with
one oxygen atom. Did you realize that for every gallon of gas we
burn, the tailpipe puts out about about a gallon of water? And then
good combustion also puts out all the nitrogen that came in.
Good combustion is simply put this way: HC + O2 + N2 = H2O +
CO2 + N2.
I leave out the numbers which show proportions. Most of you know
we want an ideal mixture of 14.7 pounds of air to one pound of gasoline
for the cleanest burning. (Stoichiometric ratio, a term used in
chemistry where the right amount of ingredients are present so everybody
has a dance partner and nobody is left out.)
Bad
Combustion:
Now for Bad Combustion. This is where the wrong things happen,
and the byproducts of combustion produce gases which contribute
to air pollution or other problems. One example is raw gasoline
(HC) which goes in, then comes out, and isn't burnt up in the process.
Another example is carbon monoxide (CO). It doesn't create smog,
but it's deadly, so you don't want it around. A third example is
NOx. It helps create out brown smog. These are all a problem, and
we are soon going to talk about them in more detail. But first,
look at what it takes to create photochemical smog:
HC + NOx + Still air + Sunlight = Smog. Get the
idea? The HC and NOx are what it takes to create smog, so if we
prevent them from coming out of the tailpipe, we cut down on the
smog.
Smog Machine Measurements:
Next we need to know what the Smog Machine measures. These
are the gases that the 4 or 5-gas smog machine sees:
- HC: Unburned Gasoline
- CO: Partially Burned Gasoline
- CO2: Completely Burned Gasoline
- O2: Oxygen, the Good Stuff
- NOx: Oxides of Nitrogen (This is only seen by a 5-gas smog machine)
When the tailpipe emissions are bad, what kind of problem do we
look for? Here is a summary of what we are going to talk
about:
- HC: misfire or bad burn
- CO: too rich
- CO2: engine efficiency
- O2: too lean or just air
- NOx: too hot or too lean
Now, let's talk about these gases in more detail, and see what
causes each of them to be out of normal range.
More free information on this topic can be found on the articles,
books and e-book
pages.
The sections that are included are:
- HC, Hdrocarbons
- CO, Carbon Monoxide
- CO2, Carbon Dioxide
- O2, Oxygen
- NOx, Oxides of Nitrogen
- Review
- Five Gas Chart
Get the rest of this article now for only $2.49 by clicking
here . This article is a chapter from the Smog Refresher
Course book (includes 16 articles) available in the following
versions: printed
(direct from our printers, AES) or electronic
or special
introductory offer e-book
Now here is a sample
of the Exhaust Gas Analysis Examples:
Exhaust Gas Analysis Examples
This first set of examples
shows four gas readings (HC, CO, CO2 and O2) during the two
speed idle test commonly run on the BAR 90 machine in a basic
smog test area. Some tests were only run at the low speed idle to
save the catalytic converter. These are real readings from real
cars.
| |
Normal clean emissions
This is a '91 Mitsubishi Galant, 2.0 fuel injected,
with no air injection. These are the clean emissions of
a good system and great catalytic converter.
|
|
|
Idle
|
Cruise
|
|
HC
|
1 ppm
|
5 ppm
|
|
CO
|
0.04 %
|
0.01 %
|
|
CO2
|
15.5 %
|
15.4 %
|
|
O2
|
0.1 %
|
0.1 %
|
| |
| |
|
|
Clean emissions with air injection
This '81 Plymouth Reliant 2.2L has air injection. Notice
the high O2 (7.4 - 7.8 %) but the CO2 is lower (9.6 - 9.4
%) The added air (which has lots of O2) has diluted the CO2.
|
|
|
Idle
|
Cruise
|
|
HC
|
28 ppm
|
30 ppm
|
|
CO
|
0.01 %
|
0.04 %
|
|
CO2
|
9.6 %
|
9.3 %
|
|
O2
|
7.4 %
|
7.8 %
|
| |
| |
|
|
Lean Misfire
This '78 Volvo with fuel injection has a massive intake
air leak. In this lean misfire HC is at the max. The lean
air/fuel ratio makes it hard to burn all the fuel. There
is far more oxygen than could be used, and the CO2 is showing
low efficiency.
|
|
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Idle
|
|
|
HC
|
2000 ppm
|
|
|
CO
|
0.63 %
|
|
|
CO2
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9.5 %
|
|
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O2
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7.4 %
|
|
| |
| |
|
|
Failed emissions - rich at idle
This '85 Mazda is rich at idle - the CO is way high,
the CO2 is lower, and HC came up a bit. The idle mixture
screws had been richened to make up for rough idle from
retarded timing. At cruise it's clean, just not as efficient.
It has pulse air, but at idle all the O2 was used up to
clean up the CO as much as it could.
|
|
|
Idle
|
Cruise
|
|
HC
|
148 ppm
|
45 ppm
|
|
CO
|
5.67 %
|
0.07 %
|
|
CO2
|
11.3 %
|
13.4 %
|
|
O2
|
0.2 %
|
2.9 %
|
| |
| |
|
|
Failed emissions - Bad O2 sensor
This '88 Honda 119 CID with feedback carburetor system
has a dead O2 sensor. So the ECM can't adjust the air/fuel
ratio, it leaves the carburetor slightly rich. The CO is
a bit high. Being a carburetor, it also brought up the HC.
A new O2 sensor fixed it.
|
|
|
Idle
|
Cruise
|
|
HC
|
337 ppm
|
158 ppm
|
|
CO
|
1.64 %
|
2.57 %
|
|
CO2
|
14.8 %
|
13.6 %
|
|
O2
|
0.3 %
|
0.4 %
|
| |
The other four gas reading examples are:
- Failed emissions - timing too advanced
- Passed - timing reset to specs
- Runs rough, low power
Then there are examples of five gas analysis readings:
- Cool engine, cold CAT
- Warm engine, warm CAT
- EGR disconnected - high NOx
- EGR connected - lower NOx
- High Octane fuel lowers NOx
Get the rest of this article now for just $1.59 by clicking
here . This article is a chapter from the Smog Refresher
Course book (includes 16 articles) available in the following
versions: printed
(direct from our printers, AES) or electronic
or special
introductory offer e-book
Next, we will provide you with a few sample
test questions that will help you prepare for taking your smog license
examination.
Five Gas Test Questions
| 1 | 2 | 3
| 4 | 5 | 6 |
Let's start out with some simple questions on 5-Gas Exhaust
Analysis for review, then we'll get into the more complex questions.
Let's assume the catalytic converters on the cars in the test are
not real good, maybe only 50% efficient. If we had really good cats,
no matter what the problem the cat could clean it up for a while,
and we wouldn't see any emission problems coming out the tail pipe.
And please keep in mind that in real life these emission readings
would vary a lot depending on the exact vehicle being tested. You
may have seen one in the shop yesterday that was different. Just
think about the general concept or theory involved in the test question.
1. A simple problem like a spark plug wire that
fell off will likely cause lots of which pollutant to come out the
tailpipe? Let's assume the engine is a non-feedback engine, or it
stays in open loop.
A: NOx
B: CO2
C: CO
D: HC
2. If an EGR valve functioned properly and came
open, but the passage was clogged with carbon, which pollutant would
likely be high in a loaded mode test on a dyno?
A: CO
B: HC
C: NOx
D: CO2
3. High numbers of NOx come out the tailpipe when
Vehicle A had it's dyno smog test. Which of the following conditions
could cause this?
A: An ignition misfire from a shorting spark plug wire
B: Too much carbon inside the combustion chamber
C: A bad thermostat that causes the engine to run hotter than
normal
D: Both B and C
4. Let's say an engine puts out these readings
at the tailpipe: HC 459 ppm, CO 4.7%, CO2 10.3% and O2 0.1%. What
do you think is going wrong with this engine?
A: Air-fuel ratio too lean
B: Air-fuel ratio too rich
C: Normal, nothing wrong
D: Too much air
5. Which exhaust gases are measured in percentage
(%)?
A: HC, CO, CO2
B: CO, CO2, O2
C: CO, CO2, NOx, O2
D: HC, NOx
6. Let's say an engine puts out these tailpipe
readings: HC 537 ppm, CO 0.05%, CO2 9.7%, and O2 4.5%. What do you
guess is wrong with this engine, if anything? (Hint: there is no
air injection.)
A: Air-fuel ratio too lean
B: Air-fuel ratio too rich
C: Normal, nothing wrong
D: Plugged exhaust
There are 15 test questions in total in this section. Get
the rest of this artlicle now for just $1.59 by
clicking
here. (Test and answers come together.) This article
is a chapter from the Smog Refresher Course book (includes
16 articles) available in the following versions: printed
(direct from our printers, AES) or electronic
or special
introductory offer e-book
Now lets see a sample of the "Answers
and Explanations" section.
Answers and Explanations
5-Gas test
| 1 | 2 | 3
| 4 | 5 | 6
|
1. D, HC or raw gas that went in will come
out when it isn't ignited.
2. C, when EGR isn't flowing, the combustion
chamber gets hotter and creates more NOx.
3. D. Extra carbon causes more pressure
in the chamber, which causes more heat, which leads to more NOx
formed. An engine that overheats will do the same thing. An ignition
misfire will create much less heat, so much less NOx.
4. B. The high CO and high HC show a rich
mixture. Notice the O2 is very low and the CO2 came down too. Without
enough oxygen, not all the CO becomes CO2 and not all the HC can
burn. The HC may only come from the rich condition. So first get
the air-fuel ratio correct, and then retest to see if the HC are
still too high. If it had been running too rich for too long, you
may have to clean the carbon out of the combustion chamber with
a top engine cleaner to get the HC to lower.
5. B. CO, CO2 and O2 are measured in percentage,
HC and NOx are measured in parts per million.
6. A. This is a lean mixture when the HC
and O2 are high, (but there is no air injection) and the CO is low
and the CO2 is lower than our normal 13-14%. With too much oxygen,
there is some left over and the fuel is thinned out so it can't
all be burned. A plugged exhaust often makes the system richer.
The CO being so low and the O2 being high is a clue that the HC
comes from a lean condition, not an ignition misfire. With an ignition
misfire you will see excess O2, but not as much and the CO won't
be quite so low.
There are 15 test questions with answers in this Exhaust Gas Analysis
section. Get the rest of this article now for just $1.59 by
clicking
here. (Test and answers come together.) This article
is a chapter from the Smog Refresher Course book (includes
16 articles) available in the following versions: printed
(direct from our printers, AES) or electronic
or special
introductory offer e-book
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Basic Needs of an Engine
Let's review the basic needs of an engine.
We will be looking at the air/fuel ratio needs of an engine, depending
on the condition when it's operating. We'll also throw in a few
comments about ignition timing needs during these conditions.
1. Cold Start: When starting cold,
the sprayed fuel tends to condense on cold engine metal, so we
need a very rich air-fuel ratio to get enough vaporized fuel to
run properly. When the engine is cranking there can't be a lot
of timing advance or the burning will complete before the piston
is at the top of the stroke and it will try to push the piston
down backwards.
2. Warm Start: When starting with the engine not
as cold, or maybe warmed up, we still need a slightly rich mixture
to get started, but not as rich as a cold start. There will still
be some condensing of the fuel on engine metal that isn't up to
total operating temperature.
3. Cold Idle: We still need a richer mixture than
normal running because of the vaporization problem, but not as
rich as a cold start. We could also use more timing advance for
a smoother idle.
4. Warm Idle: Once we are warmed up, the air fuel
ratio can get closer to our middle stoichiometric ratio for clean
emissions and we will still have a reasonably smooth running engine.
Some manufacturers run at stoichiometry, some may run the engine
slightly rich to give a smoother idle.
5. Warm Cruise: Now with higher engine speeds and
moderate engine load (higher load means the engine is working
harder-it has more air coming in) we can run right at the ideal
stoichiometric air fuel ratio for clean emissions or even leaner
to get good fuel economy. Our ignition timing needs to be very
advanced now. Since the engine is spinning faster, we need to
start the spark sooner so that the burn is complete when it's
time for the expanding gas to push down on the piston. And leaner
mixtures take longer to burn too, since the fuel is more diluted
among the oxygen.
6. Heavy Load or Sudden Acceleration: Under these
power conditions we need a slightly rich air fuel ratio. It helps
to get more power out of the engine. And our timing can't be as
advanced because the richer mixtures burn faster, and the heavier
load also burns faster. So we don't need to start the spark as
soon to have the burn complete by the time we want the expanding
gas to push down on the piston.
7. Deceleration or Coasting: This is easy, when
decelerating we don't need any fuel at all, so we can turn the
injectors off.
Input Sensors:
Now the whole job of the computer is to analyze the
inputs to figure out what condition the engine is running under.
Then it uses the logic to figure out what fuel, timing etc. is needed
for this condition. Then with the actuators, it outputs to the engine
what it needs. A problem occurs when some part of this process goes
bad.
Since the computer doesn't have eyes and ears like
you and I, it has to have sensors to tell it what's going
on with the engine. These are the usual types: Engine speed (and
position) or RPM, Engine Load, Throttle angle or position, Coolant
temperature, Air temperature, Exhaust gas air/fuel ratio, and a
Knocking, pinging or detonation sensor. (There may be lots of
others, but these tell the major story.)
Let's look at each of these in more detail, and what
kind of information you will see on a scan tool. Pay attention to
the initials used to symbolize each of the sensors, you will want
to know that for later..."
Next I cover things like map sensors, throttle position
sensors, oxygen sensors and egr valves.
The above info is from pages 24 and
25 of my "Smog Refresher Course" book - click
here to get this now. Special offer here. Electronic
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Emission Control Devices
Here we're going to talk about PCV, Fuel Evaporative
Systems, Thermostatic Air Cleaners, Air Injection, EGR, and Catalytic
Converters. What theory do you need to know about how they work?
How do they usually fail and cause problems? How do we test them?
And we'll have some sample test questions.
PCV:(Positive Crankcase Ventilation):
These were our first emission control devices.
(Unless you want to call a gas cap a smog device, but the first
gas caps were vented, right?)
Inside the engine crankcase, where the oil
lives and breathes we have gas vapors that got there by sneaking
past the piston rings when the piston is compressing the air-fuel
ratio or the fuel is burning up. And the more power the engine is
developing, the more of these HC vapors get crammed into the crankcase.
So, what to do?
If we have a crankcase that is totally sealed, this
gas under pressure will eventually blow out the seals. So we have
to find a way of relieving this pressure.
In the old days, when I was a child, we had road draft
tubes and open oil filler cap covers. That way the pressure could
get out, and as the car drove down the road, suction was created
at the road draft tube and it helped pull out the gas vapors. Fresh
air could come in through the oil cap and help keep the engine oil
from being too contaminated by the gas. This helped the oil last
longer.
But, then came pictures of L.A. smog, and the smart
scientists realized that we could cut down on about 20% of the smog
if we didn't let that gas out that we paid for anyway. So now we
have what is called a closed crankcase.
The oil filler cap should not let out any fumes. And
the oil dip stick should also be sealed, in some newer cars better
than some older cars. And we have a fancy PCV valve or orifice
that lets the intake manifold vacuum recycle and burn that gas we
paid for.
Inside the PCV valve is an orifice regulated
by a plug and a spring. When manifold vacuum is high, this plug
is sucked in hard against the spring and we just have a small calibrated
orifice for blowby to flow through. Then, as engine load increases,
the vacuum drops and the plug is pushed back by the spring and we
have a bigger opening for more crankcase flow.
But if we have no vacuum, the plug is pushed against
the other end by the spring, and we have no flow. This is a flame
arrester in case of a backfire. We wouldn't want the flame in
the intake to spread to the crankcase. Also in this system, instead
of a road draft tube, we have some sort of vent tube usually
running between the crankcase or valve cover and the air intake
or air filter area.
Here's how the PCV flow goes...
The above info is from page 45 of my "Smog Refresher Course"
book - click
here to get this now. Special offer
here. Electronic information available worldwide, instantly!
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Introduction to Lab Scopes
Lab scopes are great for effective and efficient diagnosis. Never
used one before? Don't worry - I can teach you how.
- Lab Scopes – Introduction
- Compared to a Scan Tool
- Zero Point
- Pattern Recognition
- More about Pattern Recognition
Lab Scopes- Introduction
How good do you want to be at fixing cars? Just OK, so you
can fix the easy ones? Or do you want to be able to figure out almost
anything that comes your way? That’s the edge using a lab scope
can give you. Let me put it another way. If you wanted to look at
something pretty, would you want an old, faded black and white photograph,
or would you rather look at it with a video camera on your widescreen
TV? That’s what a lab scope can do for you that a scan tool can’t.
Oh, you need a scan tool nowadays to fix cars. But if you aren’t
using a lab scope, with amp probes, there’s a whole world you are
missing.
|
This book is designed to get you into that world…
Some techs can’t use a lab scope at all, and others can get
a couple of patterns up on the screen. But they don’t know
how to make it really fly. They get nervous and confused trying
to get a pattern on the screen. When it doesn’t work at first,
what do they do? What does the pattern mean? How do you know
if the signal is good or bad?
|
Without a lab scope and amp probes...there's
a whole world you are missing.
|
| That’s what this book is about. You
could call this “Lab Scopes for Dummy’s”, except I’d probably
get a call from the lawyer of the group that puts out all those
books, and we don’t want that. |
|
We keep it simple. The purpose of this book is to
get you measuring all kinds of things with your lab scope.
And I firmly believe that if you can’t make something simple
when you explain it to somebody else, you don’t really understand
it. Later on, we’ll get into some more complex applications
of lab scopes. But we’ll still make that simple, too. (You’d
be surprised at all the testing you can do that will help
you with your diagnosis.)
|
| This book is designed for the technician
who doesn’t really know how to use a lab scope, also called
a DSO. (Digital Storage Oscilloscope) Or the tech who wants
to take his diagnosis to the next level. We’re going to explain
these things: |
- How does a lab scope work? (in very simple terms)
- When you look at a pattern on the scope, what are you
seeing, and how do you know if it is bad?
- How do you get a pattern on the scope, how do you do
the adjustments to make the pattern look right?
- What do you do when you can’t get a pattern on the screen
at all? (A lot of guys have this problem, but don’t admit
it to their friends…)
|
|
- What are some of the different things you can do and see
with the lab scope? (Most technicians don’t know how much
diagnosis you can do with an inexpensive scope, and a few
attachments.)
- Where and how do you hook up the scope to the circuit?
Does it make much difference?
The above info is from page 1 of my "Lab
Scopes: Introductory & Advanced" book. Special
offer here. Electronic information
available worldwide, instantly!
|
Compared to a Scan Tool
| Compared to a Scan Tool: Many
of you are used to working with scan tools. You pull up the
data on a screen, and you read something, let's say the throttle
position sensor. Maybe it says 0.6v. How quickly can that number
change when the throttle changes? On many scan tools it can
take a second or more, right? So, what happened in between those
numbers? Did things happen that you didn't know about? That
can be a problem. |
|
| Scan tool data
only shows what the PCM thinks it sees, and it doesn't
update very fast. |
Some scan tools let you graph data, so you get the info
updated at much quicker internals. But it still isn't as
fast as you can get from a good lab scope. You could be
missing something. Let's think of an example.
|
|
You are driving along in a Ford, you decelerate for a stoplight,
and you hit a chuck hole that causes the engine to shake.
This causes the TPS voltage to go below your normal 0.6v at
closed throttle, down to 0.4v, just for an instant. (The TPS
has started to go bad, but hasn't set a code yet.)
|
A lab scope draws a picture
of the voltage...
|
|
Now the computer thinks this is your closed throttle idle
position. So when the TPS is back to 0.6v at the stoplight,
the computer thinks you're cruising. So it keeps the idle
speed high. (It's preparing to drop the idle speed slowly
for you when do your next deceleration, to keep the emissions
low.) You have just duplicated the high idle problem your
customer was complaining about, but will the scan tool have
recorded your glitch? Probably not, with a fast glitch.
Remember, those numbers on the scan tool that just sit there
and don't change, don't mean the...
The above info is from page 9 of my "Lab
Scopes: Introductory & Advanced" book. Special
offer here. Electronic information available worldwide,
instantly!
|
Zero Point
Zero point: Another thing to look at is our zero point.
(Sometimes called the ground point. This is where the zero amount
of voltage would be.) This is also adjustable, and may be in different
places on the screen, depending on what we are looking at. We might
have the zero point near the bottom, because we’re looking at positive
DC (direct current) voltage. And this will be all above the zero.
Or we might have the zero point in the middle, because we’re looking
at AC (alternating current) waveform of an ABS signal. And with
AC, half the signal may be above the zero, and half the signal below
the zero.

The rest of this chapter covers:
- Compared to a Scan Tool
- Compared to a Voltmeter
- What a Lab Scope Shows
- Analog or Digital
- Analog Lab Scopes
- Digital Lab Scopes
- Downside of Digital
- Advantages of Digital
- Introduction to a Basic Model
- Divisions or Graticules
- Voltage
- Time
- Zero Point
- Channels
From: Chapter 1, page 6 of "Introduction to Lab Scopes"
Pattern Recognition
Throttle Position Sensor
| Here’s an example of a Throttle Position Sensor sweep. You
see us open and close the throttle, and the voltage goes up
and down. If there was a really bad spot on the potentiometer
contact strip, you would see the trace go down suddenly where
it shouldn’t. This causes all sorts of havoc in how the engine
runs—everything from hesitation, stalling or even an intermittent
fast idle. |
|
 |
But I must tell you here, testing a TPS with a lab scope is not
the best way to catch intermittent TPS. Do a ohms sweep with a digital
DVOM and watch the analog bar graph. That is really sensitive, and
problems will show up there that won’t show up anywhere else.
Fuel Injector
Let’s look at the different parts of the fuel injector pattern.
This is just a basic port or sequential injector where battery
voltage goes to the injector coil, and the computer grounds
the coil to create the magnetism to open the injector.
|
|
 |
A shows that beginning
voltage level. This is usually close to system voltage.
B
shows the voltage dropping
low as the computer grounds the coil. If this doesn’t get close
to zero, there could be ground problems, or a weak computer transistor
can’t pull the voltage low.
C shows the computer
turning off the injector by no longer grounding it. The voltage
goes up. From B to C is the “on-time” of the injector.
D When the coil is
turned off, the magnetic field collapses, and this generates a spike,
similar to an ignition coil generating a spark. If this coil doesn’t
go up very high, it shows the magnetic field wasn’t very strong.
Could be shorted coil windings in the injector, or low amperage
to the injector for some reason.
The rest of this chapter covers:
- Magnetic Pickup RPM Sensor
- Hall Effect RPM Sensor
- Optical RPM Sensor
- Throttle Position Sensor
- Fuel Injector
- Duty Cycle
- Ignition Primary
- Alternator Ripple
From: Chapter 3, page 15 of "Introduction to Lab Scopes"
More about Pattern Recognition
Duty Cycle
This is an EGR valve vacuum regulator solenoid being turned on
with a duty cycle signal. Battery voltage is being grounded about
30% of the time, at a fast cycling rate. This gives a small vacuum
signal to the EGR valve to turn on the EGR valve a small amount.
When we want more EGR, the EGR is grounded at a higher duty cycle,
like 50%, and this gives more vacuum to turn on the EGR valve more.
Ignition Primary
| The function of and ignition coil is in some ways similar
to the fuel injection coil. We ground the coil to create a magnetic
field, then unground the coil to get the field to collapse.
It’s this moving magnetism, as the field collapses, that generates
a spark in the secondary coil windings. |
|
 |
A is the voltage before
the primary side of the coil is grounded. This should be close to
system voltage. It is also the start of the time when the coil is
grounded by the ignition module or computer.
B is when there is
current limiting applied to the grounding circuit. It keeps too
much current from running through the coil, so it doesn’t overheat.
The rest of the chapter covers:
- Magnetic Pickup RPM Sensor
- Hall Effect RPM Sensor
- Optical RPM Sensor
- Throttle Position Sensor
- Fuel Injector
- Duty Cycle
- Ignition Primary
- Alternator Ripple
From: Chapter 3, page 16 of "Introduction to Lab Scopes"
The graphics are larger and clearer in the books than they are
on this website. More free information on this topic can be found
on the book and e-book
pages. "Introduction to Lab Scopes" is available in
an electronic
format for only $12.95 with instant delivery worldwide.
A printed version is also available - it is the first half of the
book "Lab Scopes: Introductory & Advanced" and can be ordered
directly from our printers, AES, now. There is also a special
introductory offer on this product.
Advanced Lab Scopes
For those of you who already know abit about lab scopes and want
to increase your abilities, this information will help.
- Relative Compression
- Fuel Pumps
- Primary Ignition Amperage, or Current Ramping
Relative Compression
Relative Compression
| Well, now we get down to some diagnosis. How often have you
wanted to do a compression test, but some of the spark plugs
are hard to get to. |
|
It's easy. You don't have to get to a spark plug to check
the relative compression.
|
You need to qualify if the mechanical part of the engine is good,
but it will take a lot of time and effort to get to the back spark
plugs on a V-6 engine. The engine is missing on one cylinder, and
you don’t know if the problem is compression related, or not. Good
news—there is an easy way to test this! You can view the waveform
of amperage going to the starter motor and tell if the engine has
good relative compression. Here’s why.

There’s this thing called “counter electro-motive force”,
and we need to talk about it for a bit so you see how it can help
you. As electricity flows through a starter motor it’s not an even
amount. The amount goes up and down, depending on the condition
of the engine. When you first start to crank the engine, the starter
isn’t turning. This makes the internal resistance of the starter
low, so lots of amps can flow. You will notice, if you measure it,
that when you first start to crank an engine over, the starter motor
draws more amps. Then, as the motor is turning, the amp draw goes
down. This is because the starter motor tries to act as a generator
when it is turning. It tries to push some electricity back in the
opposite direction. (This is the “counter electro-motive force”,
or C.E.M.F.) It can’t, but it does increase the resistance of the
starter, and slow down the current flow.
The rest of this chapter covers:
- Counter Electro-motive Force
- To Measure Starter Current
- High Amp Probe (or Current Clamp)
- Set Up Your Scope
- How Do You Know Which Cylinder is Low?
- Relative Compression Test
From: Chapter 1, page 1 of "Advanced Lab Scopes"
Fuel Pumps


This chapter covers:
- Low Amp Probes
- Where to Attach the Current Probe
- About Fuel Pumps
- Fuel Pump Commutator Segments
- Fuel Pump Brushes
- Good Fuel Pump Pattern
- Bad Fuel Pump Pattern
- After Replacing the Pump
From: Chapter 2, page 9 of "Advanced Lab Scopes"
Primary Ignition Amperage,
or Current Ramping
Primary Ignition Amperage, or Current Ramping
Looking
at voltage is only part of the picture of what’s happening with
the ignition system. (No pun intended.) Another part is amperage.
To really know what’s happening in a circuit, we need to be able
to measure the amps too. And now we have some awesome tools to do
just that.

When the coil is grounded, the current flows in and builds up the magnetic field.
But how long should it take for the current to flow in? Electricity
flows at the speed of light, right? So why does it take some time
to build up to the maximum amp flow? The wires inside the coil aren’t
that long.
The
answer is counter electromotive
force. (CEMF) As current
flows into the coil, it builds up a moving magnetic field that tries
to force current in the opposite direction.

This chapter covers:
- Counter Electromotive Force (CEMF)
- Primary Ignition Volts
- Primary Amperage
- Computer Controlled Dwell
- Low Current Probe
- What To Look For
- Normal Good Current Ramp
- Possible Problems to Diagnose
From: Chapter 4, page 18 of "Advanced Lab Scopes"
The graphics are larger and clearer in the books than they are
on this website. More free information on this topic can be found
on the book and e-book
pages. "Advanced Lab Scopes" is available in an electronic
format for only $14.95 with instant delivery worldwide.
A printed version is also available - it is the second half of the
book "Lab Scopes: Introductory & Advanced" and can be ordered
directly from our printers, AES, now. There is also a special
introductory offer on this product.

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